Tel : +66 2489 7115  Fax : +66 2489 7113 , Email : sales@igs.co.th      

Prati Company

Saturn BKL

 

Top finishing and inspection machine for booklet and ecl labels

Advanced slitter inspection rewinder for BKL / ECL and standard SA labels. Complete with dedicated, sympathetic web path and software, the machine is ideal to finish thin and thick BKL / ECL labels.

Large diameter idlers, outstanding web guide and nipping wheels make it the ideal choice for booklet converters dealing in the pharmaceutical, nutraceutical, agro-chemical, food and promotional sectors. It can be equipped with 100% inspection system, ink-jet heads for back / front overprinting, and with a purge liner device to comply with ISO 15738.

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Saturn

 

High speed slitter inspection rewinder

Highly reliable, high-speed slitter inspection rewind machine, integrating new generation motion technology and a unique self-sharpening slitting system. Ideal for a wide range of SA labels on paper and plastic liners including the UPM PP30 and AD PET 23µm liners, booklet, tube laminate, Alufoil, Tyvek, cardboard, multilaminate, ensures exceptional productivity and excellent quality of the finished rolls.

Quick set-up routines with the MAKE READY function ensure all systems are ready to run simultaneously, making it safer and faster to start working. Fully modular open concept allowing added options such as 100% inspection camera and ink-jet systems.

The machine is pre-programmed and prepared for all options ensuring very simple upgrades, which can be switched using a unique code by the operator.

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SATURN MIDI

 

Modular converting and finishing line

Multi-task, high-speed finishing line with full rotary die-cutting and re-register for plain and pre-printed labels, including in-line web inspection. Semi-automatic Dual Turret rewinder to eliminate downtime related to operating cycle change-over and increase the output of the machine.

Modular solution, with advanced web motion suitable for regular and eco-friendly SA materials, also with irregular shaped labels. Highly-productive machines to cut production costs and gain a competitive edge.

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Saturn OMNIA

 

Multiuse finishing platform

The Saturn OMNIA is the ultimate multi-applications, value-for-money finishing solution. Ultimate flexibility in a compact, modular, multiuse platform for SA labels, clear-on-clear labels, cardboard, IML and flexible packaging.

The machine can be equipped with various options depending upon your market needs and Prati servo drives and SFTW ensure accurate repeatability. Ideal for handling short runs, stacking different shaped wet glue labels or In-Mould labels. High-speed switching from roll to roll, roll to sheet and roll to stack processing.

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Saturn BIDI

 

High-end bi-directional inspection rewinder

Saturn BIDI series machines are fully compliant with all pharmaceutical and security inspection demands.
The 100% inspection camera stops the machine when a fault has been detected and repositions the faulty label back to the repair table.

The fault can be inspected by the operator and any replacement made, if allowed by the customer, is then re-inspected and if it passes the inspection tolerances set, the job is OK and the web accelerates to normal speed once again.

Saturn BIDI is capable of inspecting countless material types including BKL labels, ECL, without damaging the face of the book. Also when a re-inspection is required, the web tension and slitting of the machine is totally unaffected by web reverse.

This machine operates in full compliance to the strict rules of the pharmaceutical industry in terms of: INSPECTION, BACKNUMBERING, COUNTING, SLITTING AND REWINDING. Moreover it implements web path cleaning, by means of a purge liner between jobs to ensure compliance with Pharma Norm ISO 15378. Saturn BIDI also applies a measured lead and tail for each roll of labels, according to end-user requirements.

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Pharmacheck

 

Total security finishing platform

Pharmacheck is the ultimate pharmaceutical inspection machine. GAMP-certified finishing solution for the pharmaceutical industry where compliance with strict industry norms is mandatory. PHARMACHECK employs a unique system of 100% inspection which ensures the web moves only in a forward direction.

The camera moves from its home position to a position just ahead of the fault. After the label has been replaced the camera then moves back across the faulty label re-scanning the area. Only when it is satisfied and job tolerances have been met, the camera returns to the home position and the machine proceeds with the job.

One-way web motion, enabling up to 5 security vision inspection points including re-inspection and video alignment done according to the printed content. Back numbering with OCR inspection, video slitting inspection and an end-of-process "panic camera" all ensure ultimate product quality. Pharmacheck is ISO 15378- compliant and AMWHV-compliant.

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DIGIFAST ONE

 

Modular digital converting line

A state-of-the-art digital finishing machine processing at speeds of up to 80 m/min., DIGIFAST ONE is totally modular and additional processing units can be added as your work dictates. Available in L-R or R-L configuration and based upon the tried and tested VEGAplus technology.

A solution designed to boost productivity beyond today's standards, guarantee processing accuracy with tight tolerances and above all minimise downtime between jobs. DIGIFAST ONE is fitted with intuitive controls and a series of smart design features which enable complete set-up times to be reduced to just over 8 minutes. Waste material is kept to just 18 metres per job, making the machine perfect for short runs.

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Star Plus

 

New generation non-stop glueless turret rewinder

New generation, non-stop glueless turret rewinder to be used in line with any printing press or converting line. Suitable for SA labels and unsupported paper, a wide range of rewinding tensions are possible thanks to accurate and consistent digital control. Job changeover is completed in 3 to 15 minutes saving on downtime.

Productivity is kept at high levels with reel change speeds of 100m/min. Rolls are closed by a label applicator capable of dispensing 8,000 labels for ongoing operation. Prati glueless hooking technology for web-to-core fixing saves money and ensures glue-free rolls and a clean working environment, very suitable for pharmaceutical and food label production.

Features

GLUELESS automatic hooking

Automatic rolls closure with label

Closure labels size 35mm

Interchangeable turret rewinder kits 25 - 38 -40 - 45 - 50 - 76 mm

Counting function in labels and cm. with automatic cutting at counting end

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JUPITER

 

Multi-substrate high-end slitter rewinder

High-tech slitter inspection rewinder for finishing unsupported filmic substrates and any SA labels. Advanced web motion for easy handling of multi-substrates from 12 to 450µm and despite the high processing speeds, quality of the finished product is consistently of the highest standards. The VARYCONTROL programme enables 3 different rewinding tension controls for unsupported film, SA labels and clear-on-clear labels.

JUPITER also employs the WIZARM multitask web feeder allowing the rewinding of films on one shaft only, saving time by separating rows and positioning them on the cores for a new operating cycle. Improved workflow with the new JUPITER WF model integrating automated quality control and corrective action, helping converters to increase productivity and avoid human

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ALHENA

 

IML converting machine

The ultimate, versatile finishing line for In-Mould and wet glue labels with an unwinder diameter of up to 1040mm. The servo driven die-cutting unit with a max. repeat of 28", automatically re-registers a printed web to an accuracy of +/- 0.15 mm. The ultra-precise set-up of the die-cutting thickness is made possible thanks to the Gap Master device which guarantees a longer lifecycle of the flexible die.

The servo driven matrix rewind ensures constant tension on the matrix is maintained. With a continuous working cycle thanks to the automatic interchangeable, vibrating delivery tray system, ALHENA adjusts to any label shape and implements a multi-shape collection system, more efficient and cost effective than dealing with different stacking devices to handle different label shapes. ALHENA is equipped with effective anti-static devices and packing is made easier thanks to direct access to the collecting tray.

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VEGAplus

 

Modular converting platform

High-speed, full servo, modular converting platform allowing optimum versatility to suit a wide variety of label processing requirements. Easily customised, it implements large diameter unwinder, features die-cutting units for front and reverse cutting and re-register function for pre-printed materials.

Perfect for converting all jobs in one single pass thanks to the inspection module positioned after the die-cutting unit. Finally thanks to the GLUELESS TURRET rewinding system and the additional single rewinding unit, the VEGAplus maintains top-level of productivity both with SA labels and unsupported films.

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VEGAplus BKL

 

Advanced off-line booklet maker

Premium offline booklet maker with all the benefits of offline processing. User-friendly, fast, enabling accurate tension and register control, the machine allows for clean processing. A patented lamination unit, with a variable angle to process 5 kinds of laminated labels, creates the correct curvature for the finished booklet keeping the base label at full size. With such high levels of accuracy, the VEGAplus BKL is ideal in satisfying the strictest demands of the pharmaceutical industry.

Avoiding the need for further processing steps, this system reduces the need for machinery and cuts costs as well as boosting productivity. Many options are available to tailor the machine to the exact standard required by the customer.
It is even possible to convert blank SA material into finished BKL labels with in-register brailled laminate.

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Saturn OMNIA

รายละเอียด
หมวด: Prati
ฮิต: 3133

 

Multiuse finishing platform

The Saturn OMNIA is the ultimate multi-applications, value-for-money finishing solution. Ultimate flexibility in a compact, modular, multiuse platform for SA labels, clear-on-clear labels, cardboard, IML and flexible packaging.

The machine can be equipped with various options depending upon your market needs and Prati servo drives and SFTW ensure accurate repeatability. Ideal for handling short runs, stacking different shaped wet glue labels or In-Mould labels. High-speed switching from roll to roll, roll to sheet and roll to stack processing.

Head Office :
iGS Innovative Graphics Solution  : The Terrace  1088/5-6   Petkaem 63 Alley   Phetkasem Rd.  Laksong Bangkae Bangkok Thailand
Tel : +66 2489 7115  Fax : +66 2489 7113 Email : sales@igs.co.th      

Showroom :
iGS Innovative Graphics Solution  :    59/46-47 Moo 12. Petkaem 120 Alley   Phetkasem Rd.  Omnoi Kratumban Samutsakorn Thailand 74130
Tel : +66 2489 7115  Fax : +66 2489 7113 
Email : sales@igs.co.th